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600V Electronic cooling water pump for electric bus and truck

Short Description:

The high-voltage electronic cooling water pump (HV EWP) for new energy vehicles is a core component that is compatible with 600V high-voltage platforms and achieves precise thermal management of the three electric systems. Unlike traditional mechanical water pumps and low-voltage electronic pumps, it has the characteristics of high-voltage direct drive, intelligent speed regulation, long life, and high reliability.


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Product Description

electric bus water pump 13
electric bus water pump 9 - 副本

The high-voltage electronic cooling water pump is the "heart" of the electric vehicle's three electric system, responsible for promoting the circulation of coolant, achieving heat dissipation, insulation, temperature control, ensuring the safety, durability, and stable performance of the battery and motor.

Electronic cooling water heater description

Adopting a brushless DC motor directly powered by the vehicle's high-voltage power battery, the cooling circulation pump achieves precise and adjustable coolant flow/speed through electronic control; Insulation withstand voltage EMC、 The sealing level is much higher than that of low-pressure pumps.
Core components:
Brushless DC motor (permanent magnet rotor+stator winding, electronic commutation without brush wear);
Integrated controller (MCU+pre drive+power management, supporting CAN/CAN FD communication);
Impeller (engineering plastic/aluminum alloy, optimized flow channel);
Magnetic coupling/mechanical seal (zero leakage design);
Temperature/pressure/speed sensors (closed-loop control+fault diagnosis).

Electronic cooling water heater parameter

 

Model HS-030-156H HS-030-256H
Rated voltage (V) 600
Voltage range (V) 400-750
Controller low voltage (V) 9-32
Input Power ≤1500W ≤2500W
Rate point flow 13000L/ H@22m 21600L/ H@20m
Maximum head 25m ≥27m
Protection level IP67
Noise at rated points ≤70dB ≤75dB
Communication method CAN

 

Electronic cooling water heater Structure

1. The water pump structure is a shielded pump structure;

2. The front bearing housing is in contact with the medium, and the front insulating pad insulates the front bearing housing from the housing;

3. To meet the insulation requirements of the rear bearing housing, a new structure is designed to encapsulate the rear bearing housing and isolate it from the housing, satisfying the insulation requirements between the medium and the housing. The rear bearing housing is separate from the housing and is an independent part. The controller is fixed at the rear end, providing heat dissipation for the controller, reducing temperature rise, and improving the controller's service life. The front end contacts the circulating medium, carrying away the controller's heat.

4. The motor shaft has a hollow structure. The medium enters the shielding sleeve through the front bearing housing in the high-pressure area of ​​the volute, and after reaching the rear bearing housing, it enters the bottom of the motor shaft through the cross groove of the rear bearing housing, returning to the water pump inlet through the central hole of the motor shaft, forming a small heat dissipation circulation system.

Exploded View of Electronic cooling water heater Structure

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