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NF Group 10KW 800V High Voltage Thin‑film Coolant Heater for Electric Vehicles

Short Description:

Our thin-film heater represents the next-generation upgrade for EV thermal systems. Manufactured with advanced semiconductor production processes, this ultra-slim, high-efficiency electric heater is widely regarded by engineers as a viable successor to conventional PTC heaters.

Operating differently from bulky coil or ceramic heating elements, the product adopts precision processes such as physical vapor deposition (PVD). Ultra-thin multi-layer heating films are deposited onto a lightweight substrate, following a manufacturing approach similar to microchip fabrication, but designed for heat generation. This creates a heating layer with exceptional temperature accuracy and superior energy efficiency.

We are pleased to announce the launch of our new 10 kW thin-film heater series. Whether you are a new collaborator or an established long-term partner, we welcome your inquiries and are ready to demonstrate how this heater can be tailored to your project requirements.


Product Detail

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EV Coolant Heater Description

The thin‑film heater is an advanced high voltage coolant heater designed specifically as a heater for electric vehicles. Manufactured using physical vapor deposition and other semiconductor‑derived processes, it precisely deposits multiple functional layers onto an ultra‑thin substrate, creating a highly efficient resistive heating element with excellent uniformity and durability. It offers rapid thermal response, reaching target temperature within seconds.

Compared with conventional PTC heaters, thin‑film technology offers clear superiority. PTC heaters inherently lose power as resistance increases with temperature, leading to reduced output and wasted energy. In contrast, thin‑film heaters maintain a stable efficiency of 96–97% across a wide operating range. They enable precise power regulation via PWM and generate no inrush current at startup, protecting sensitive electronics. Their most compelling advantage is seamless compatibility with high‑voltage platforms: they support 400V to 1000V, far exceeding the limit of PTC units, which is essential for 800V architectures. Moreover, they are lead‑free and rare‑earth‑free, and their cost is now on par with PTC. This ensures consistent performance under varying loads.

In practical use, this device acts as a battery coolant heater, keeping the battery pack at 20–45 °C to preserve range and lifespan. As an EV liquid heater, it rapidly warms the cabin and defogs windows in cold conditions. It also serves as a pre‑heater for cold starts. This water high voltage heater is thus a vital component for electric vehicle thermal management.

As a trusted partner, Hebei Nanfeng Automobile Equipment (Group) Co., Ltd, established in 1993, is a group company with six factories. We are a leading supplier of new energy vehicle components in China and the designated supplier for Chinese military vehicles. Our main product portfolio includes high voltage coolant heater, electronic water pump, BTMS, electric air compressor, EPS, EHPS, electric air conditioning compressor, three‑way valve, parking heater, parking air conditioner, and plate heat exchanger. Recently, Nanfeng Group has launched a 10 kW thin‑film heater series. We warmly welcome inquiries from new and existing customers.

Electric defroster

EV Coolant Heater Technical Parameter

OE NO. NFHVH-Q10
Heating Power 10kW@Water Outlet, 50°C, 10L/min
Working Voltage 650V (400V~800V)
Control Voltage 24V (18V-32V)
Medium Temperature Range -40°C~90°C
Ambient temperature range -40°C~120°C
Storage temperature range -40°C~125°C
Insulation resistance 1000VDC, 60s, insulation resistance≥ 100MΩ
Pressure rating 3000VDC, 60s, Leakage current≤1.5mA
Communication Method CAN 500K
Weight 2.8kG
External dimensions (mm) 325x210x65
Water inlet pipe diameter (mm) Ø20
Control method Power control/temperature control
Control frequency 800Hz
Power control accuracy 20W per step
Interlock function Hardware Interlock
Altitude 5000m
Recommended flow rate 10L/min ~ 30L/min
Flow resistance < 6kPa (10L/min, 23°C)
Operating pressure ≤2.5bar
Peak pressure ≤5.0bar

EV Coolant Heater Package And Delivery

PTC Coolant heater
HVCH

Why Choose Our EV Coolant Heater

company1
Air conditioner NF GROUP test  facility
Truck air conditioner NF GROUP devices
HVCH CE_EMC
EV heater _CE_LVD
Air Conditioner NF GROUP EXHIBITION

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