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Thick Film Coolant Heater 10KW For BTMS

Short Description:

10kW HVCH High Voltage Coolant Heater (Electric Cabin Heater)
This HVCH high-voltage coolant heater adopts PTC heating principle, rated power 10kW, working voltage range 250V–870V DC. Featuring high heating efficiency, safe temperature self-limiting, compact structure and low noise. It heats coolant to provide stable heat source, with over-temperature, over-voltage and short-circuit protection functions to ensure reliable operation. Designed for high-voltage new energy vehicle thermal management system.


Product Detail

Product Tags

Description

 

film heater1

This 10kW HVCH High Voltage Coolant Heater, also known as EV PTC cabin heater, is a core thermal management component specially developed for new energy vehicles. It adopts advanced PTC positive temperature coefficient heating technology, with rated heating power of 10kW. Its high-voltage working range is 400V–800V DC, and it uses 18V–32V low voltage for control signal supply. The maximum allowable working pressure is 0.25MPa.

Different from traditional fuel vehicle heating solutions, the HVCH heater relies on high voltage electricity to heat circulating coolant. The heated coolant flows through the vehicle pipeline system to realize two major functions: passenger cabin heating and battery temperature regulation. Thanks to the inherent self-temperature-limiting characteristic of PTC heating elements, the product can automatically restrict temperature rise without extra complicated control logic, greatly reducing the risk of overheating.

Multiple built-in protection mechanisms are integrated inside the heater, including overtemperature protection, overvoltage protection and short-circuit protection. These safety functions can quickly cut off power supply in abnormal conditions to protect the heater itself and the whole vehicle thermal system. The shell is made of high-strength aluminum alloy, featuring compact layout, good heat dissipation performance and strong vibration resistance, which can adapt to bumpy, low-temperature and other harsh automotive working environments.

The product is widely applied to new energy vehicles thermal management. It provides stable cabin heating for BEV and PHEV in cold winter, improving driving comfort. Meanwhile, it preheats power batteries and maintains constant battery temperature. Proper battery temperature can reduce internal resistance, increase charging speed and extend battery cycle life.

Besides passenger vehicles, this HVCH heater is also suitable for electric buses, electric trucks and other commercial electric vehicles. It can be equipped on engineering vehicles, sightseeing vehicles and other special new-energy equipment. It is a reliable heat source solution for new energy vehicle manufacturers and aftermarket replacement market.

Technical Parameter

No Item Parameter
1 Heating power 10kW@water inlet 50℃,  10L/min
2 Working Voltage 650V(250V~870V)
3 Control voltage 24V(16V-32V)
4 Medium temperature range -40℃~90℃
5 EnvironmentaI temperature range -40℃~ 120℃
6 Storage temperature range -40℃~ 125℃
7         InsuIation resistance               1000VDC , 60s , Insulation vaI ue≥100MΩ
8    VoLtage endurance Level              3000VDC , 60s , Ieakage current≤1.5mA
9    Contact method                            CAN 500K
10  Weight                                           2.8kg
11   OveraII dimensions/mm               325 × 210 × 65
12  Water outIet diameter/mm            φ20

 

No Item                                       Parameter No Item                                       Parameter
13 Control method                    power control/temperature control 25 Operating pressure                 ≤2.5bar
14 Control frequency                 820Hz 26 Peak pressure                        ≤5.0bar
15 Power control accuracy        20W per step 27 Burst pressure                        7.0bar
16 Power error                         ±5%@≥2kW , ±100W@<2kW 28 Protection level                      IP67 & IP6K9K
17 Interlocking function           Hardware interlock 29 Thermal efficiency                  ≥95%
18 LV working current             < 150mA (Max 200mA) 30 Product lifespan                     9000h(15year*600h/year)
19 Quiescent current              <0. 1mA 31 Working medium                    coolant (ethylene glycol aqueous solution)
20 Potential equilibrium          grounding resistance<0.04Ω
21 Passive discharge              < 1min(Umax drops to 60V)
22 Altitude                             5000m
DRAWING FOR FILM HEATER

Performance curve

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Why Choose Us

Hebei Nanfeng Automobile Equipment (Group) Co., Ltd. was founded in 1993 and has grown into a corporate group with 6 factories and 1 international trading subsidiary. As a leading manufacturer of vehicle heating and cooling systems in China, we are also a designated supplier for Chinese military vehicles. Our main products include Battery Thermal Management Systems (BTMS), high-voltage coolant heaters, electronic water pumps, plate heat exchangers, parking heaters, and parking air conditioning systems.

EV heater
HVCH

Our factory's production units are equipped with high tech machineries,strict quality control testing devices and a team of professional technicians and engineers endorsing the quality and authenticity of our products.

Air conditioner NF GROUP test  facility
Truck air conditioner NF GROUP devices

Our company attained the ISO/TS 16949:2002 quality management system certification in 2006, a key milestone in our commitment to excellence. Further affirming our international compliance, we have also secured the CE and E-mark certifications, distinctions held by only a select number of manufacturers worldwide. As the market leader in China with a 40% domestic market share, we supply products across the globe, with a strong presence in Asia, Europe, and the Americas.

Meeting the exacting standards and evolving demands of our customers is our core mission. This commitment drives our team of experts to continually innovate, design, and manufacture high-quality products that are ideally suited for both the Chinese market and our diverse international clientele.

Air Conditioner NF GROUP EXHIBITION

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and brown cartons. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 100% in advance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit.
A lot of customer feedback says it works well.
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.


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